FINEDNC’s development ability has been recognized both in South Korea and overseas. We always continuously apply ourselves to every mission with the challenging spirit to go further and provide more advanced technology.
1. 3D PRINTER EQUIPMENT INTRODUCTION
INFORMATION
| • Model | Pro-X 800 (Stereolithography technology) | |
| • Manufacturer | 3D SYSTEMS (U.S.A) | |
| • Place of Installation | FINEDNC Anyang Factory Advanced Development Team | |
| • Installation Date | 2016.09.20 | |
| • Max Part Weight | MAX 75kg | |
| • Accuracy | 0.025-0.05 mm per 25.4 mm of part dimension | |
| • Max Build Volume(Full) | 650 X 750 X 550mm(if the final product exceeds the dimension, it could be printed partially then assemble as a whole product.) | |
| • Materials of Equipment | Plastic category | |
| • Printing Materials | Accura 25 (PP substitute, ivory color) Accura ClearVue (PC substitute, transparent color) | |
| • Process Method | SLA(Stereolithography) method (using a coagulated ultraviolet laser, curing the photocurable liquid reson contained in the water tank to produce parts in layers) | |
2. 3D PRINTER DRIVING METHOD
<Product Printing Principle>
1. Curing the liquid resin appllied on the top of the platform to a single layer shape of the product using laser.
2. Redepositing the 1st. Step after moving the platform downward 0.1mm.
※ Through the repetitive work of the above steps, print from the bottome layer to the final form layer by layer.
3. 3D PRINTER FEATURES
Advantages
| • Automatic support creation (no support material required) | |
| • Simplified the manufacturing process | |
| • Significantly shorten production cost and period | |
| • Meet requirement of precise and robust | |
| • Low material waste | |
| • No need to produce processing JIG |
Application Fields
4. 3D PRINTER INTRODUCTION VIDEO
5. 3D SCANNER INTRODUCTION
INFORMATION
| • Equipment | SMART SCAN(High Density Point Cloud Generated) | |
| • Place of Installation | FINEDNC Anyang Factory Advanced Development Team | |
| • Installation Date | 2016.09.19 | |
| • Using Method | – Do reversal design of the product by scanning it on the turntable – Measuring the product | |
Scan Range & Resolution, Precision
| • Field of View | M-125 | M-300 | M-600 | M-850 | |
| • Measuring RANGE X*Y(mm) | 105*90 | 240*300 | 500*380 | 650*560 | |
| • Measuring Length Z(mm) | 60 | 150 | 300 | 400 | |
| • X*Y Resolution(㎛) | 45 | 100 | 205 | 265 | |
| • Accuracy(㎛) | ±10 | ±26 | ±51 | ±72 |
6. 3D SCANNER EQUIPMENT FEATURES
Fast & Accurate
| Rapid scanning regardless target object’s size and shape. High resolution sensor and advanced interface for accurate data acquisition. | ||
Diversified Application Fields
| Providing high performance and accuracy, various measurement areas. Available to be used in various fields including product development and quality inspection. | ||
Various Measurement Areas
| In addition to a wide range of measurement from 60mm to 1550mm, the smartSCAN and stereoSCAN can additionally scan for very small or large areas (25mm / 2500mm). Even though the object has asymmetric polygons(10°, 20°, 30°), two cameras of the scanner could still measure the accurate information under the hard-to-measure areas. | ||
Automation Solutions
| It is easy to use by general users as well as professional workers, and can be automatically measured in conjunction with additional devices such as robots or turntables for site automation. | ||
7. 3D SCANNER WORKING EXAMPLE VIDEO
| Principle of processing | • Master JIG created by our new Technology sets below flat tool fixed by Blank Holder • Increasing of Blank Holder fixing material • Rotating of Forming Tool With Master JIG as center |
| Forming? | By repetitive Blank Holder increasing and rotating of Forming Tool, Material is under the Pressure then Forming form will appear |
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| SPEC | FORMING MACHINE | |
| Process system | Stroke | |
| X Y Z spindle Process system | 2000 × 1000 x 500 / Available Product weigh 400kg |
Photo/Equipment Name
entire equipment image
NC Forming M/C Control unit
Product Modeling
| Principle of processing | With its computer numerical control, the equipment uses the tool installed in the turret in order for PUNCH PRESS. Therefore, it makes possible computer-based auto control. |
| What is NCT? | NCT(Numerical Control Turret), NC. TPP NC that stands for numerical control is an automatic machine to process automatically after P/G input, such as CNC or MCT. TPP that stands for Turret Punch Press is a disk (top) based press with numerical control. |
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| SPEC | NCT (FINN POWER – FS EXPRESS) | |
| Driving Type | X, Y, and Z Axes Processing Type | |
| stroke | 1600 × 800 |
Photo/Equipment Name
| Principle of processing | Fixed in the frames moving up and down, the machine transforms steel plates by imposing an even load. |
| What is bending machine? | It is a machine that impose pressure on a metal plate in the upper and lower frames with the use of Bending Punch and Die and bends the material to produce a product. By replacing a shape frame, it is possible to bend a material in various angles and shapes and is divided into manual and automatic types. |
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| SPEC | AMADA RG-50 | AMADA RG-80 | |
| Driving Type | Hydraulic Pressure | Hydraulic Pressure | |
| Max Load | 3000KG | 3000KG |
Photo/Equipment Name
Manual Bending Machine (AMADA RG-50)
Manual Bending Machine (AMADA RG-80)
| Principle of processing | Welding process is a technique to heat and melt a metal material on connection part in order to rearrange atomic combination of different two materials for bonding. |
| What is welding? | Inert gases, such as Argon, Ar, and He, are used as shield gas and melt a material with arc heat generated in non-consumable tungsten electrodes and the material. SPOT Welding is a sort of welding technique. In the welding process, the material to weld is put in between electrode tips. When it is pressed and become electrically current, Joule heating generated in the way heats and melts a connection part. |
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| SPEC | PTN301AD / PTN302AD | CTV-220 | |
| Rated Output | 10-220(ARC 180) | AC 220/380/440±10% | |
| Rated Frequency | 50/60 HZ | 50/60Hz±2Hz |
Photo/Equipment Name
TIG Welding Machine (Welding Partner PTN301AD, PTN302AD)
Spot Welding Machine (Chowel CTV-220)
| Principle of processing | Based on Z axis, the machine moves. And with the use of its hydraulic pressure, the equipment imposes an intensive load on a particular part. |
| What is PEM PRESS? | The equipment is used to press-fit clinching, S/O bolt & nut, and various kinds of PEM, STUD, and PIN. |
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| SPEC | PEM PRESS 615 | PEM PRESS 630 | |
| Driving Type | Z Axis Hydraulic Pressure Driving Type | Z Axis Hydraulic Pressure Driving Type | |
| Arm Depth | 615mm | 630mm | |
| Max Load | 3000KG | 3000KG |
Photo/Equipment Name
PEM PRESS 615 (Jangsung Industrial Machinery)
PEM PRESS 630 (Jangsung Industrial Machinery)
| Principle of processing | By focusing laser beam on the minimum diameter, the machine heats and vaporizes a material for cutting. |
| What is laser cutting? | It is a cutting method with the use of laser beam energy. Usually, CO2 and nitrogen are used for laser which had a narrower cutting width and better precision cutting than Oxygen-Acetylene flame. |
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| SPEC | FIN POWER – D0MINO | MAZAK – OPTIPLEX NEXUS3015 | |
| Driving Type | X, Y, and Z Axes 2D/3D | X, Y, and Z Axes 2D Processing Type | |
| stroke | X: 3050 Y: 1540 Z: 400 (mm) | X: 3050 Y: 1525 (mm) | |
| Max Load | 3000KG | 3000KG |
Photo/Equipment Name
FIN POWER – D0MINO
MAZAK – OPTIPLEX NEXUS3015
| Principle of processing | Based on its computer based numerical control, the machine uses its tool for press. Therefore, it makes possible computer-based automatic control. |
| What is semi-automatic benching machine? | It is a model developed in the way of changing conventional manual bending machine into semi-automatic structure machine. Semi-automatic running means that only the process of loading a processed product is performed manually. Though manual loading, user-friendly design makes it easy to work. |
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| SPEC | X, Y, and Z Axes 2D Processing Type (FINN POWER – BCE5-3) | |
| Driving Type | X, Y, and Z Axes Processing Type | |
| stroke | 1600 × 800 |
Photo/Equipment Name
| Principle of processing | The machine changes a plate in an intentional shape or dimensions by bending or putting in a frame at room temperature. |
| What is hydraulic press? | Based on Pascal’s law according to which pressure works constantly in any place of closed space, the output power is used to compress, cut, and bend such objects to process as metallic and non-metallic materials with the use of die. With the equipment, users are able to process a material in a proper shape. |
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| SPEC | Semi-automatic Bending Machine (FINN POWER – BCE5-3) | |
| Driving Type | Hydraulic Pressure | |
| Load | 4000KG |
Photo/Equipment Name
| TRAVELS | S.A.E | METRIC |
| X Axis | 30″ | 762 mm |
| Y Axis | 16″ | 406 mm |
| Z Axis | 20″ | 508 mm |
| Spindle Nose Table (~max) | 24″ | 610 mm |
| Spindle Nose Table (~min) | 4″ | 102 mm |
| TABLE | S.A.E | METRIC |
| Length | 36″ | 904 mm |
| Width | 14″ | 356 mm |
| T-Slot Width | 5/8″ | 16 mm |
| T-Slot Center Distance | 4.92″ | 125.0 mm |
| Number of Std T-Slots | 3 | 3 mm |
| Max Weight on Table (evenly distributed) | 3000 lb | 1361 kg |
| SPINDLE | S.A.E | METRIC |
| Max Rating | 30 hp | 22.4 kw |
| Max Speed | 8100 rpm | 8100 rpm |
| Max Torque | 90 ft-lb@2000rpm | 1220 Nm@2000 rpm |
| Drive System | Inline Direct-Drive | Inline Direct-Drive |
| Max Torque w/opt GeARBOX | 205 ft-lb@450rpm | 339 Nm@450 rpm |
| Taper | CT or BT 40 | CT or BT 40 |
| Bearing Lubrication | Air/Oil Injection | Air/Oil Injection |
| Cooling | Liquid Cooled | Liquid Cooled |
| FEEDRATES | S.A.E | METRIC |
| Rapids on X | 1000 in/min | 25.4 m/min |
| Rapids on Y | 1000 in/min | 25.4 m/min |
| Rapids on Z | 1000 in/min | 25.4 m/min |
| Max Cutting | 650 in/min | 16.5 m/min |
| AXIS MOTORS | S.A.E | METRIC |
| Max Thrust X | 2550 lb | 11343 N |
| Max Thrust Y | 2550 lb | 11343 N |
| Max Thrust Z | 4200 lb | 18683 N |
| TOOL CHANGER | S.A.E | METRIC |
| Type | Carousel (SMTC Optional) | Carousel (SMTC Optional) |
| Capscity | 20 | 20 |
| Max Tool Diameter (full) | 3.5″ | 89 mm |
| Max Tool Weight | 12 lb | 5.4 kg |
| Tool-to-Tool (avg) | 4.2 sec | 4.2 sec |
| Chip-to-Chip (avg) | 4.5 sec | 4.5 sec |
| GENERAL | S.A.E | METRIC |
| Air Required | 4 scfm. 100 psi | 113 L/min, 6.9 bar |
| Coolant Capacity | 55 gal | 208 L |
Photo/Equipment Name
| Principle of processing | Based on Z axis, the machine moves. And with the use of its hydraulic pressure, the equipment imposes an intensive load on a particular part. |
| What is PEM PRESS? | The equipment is used to press-fit clinching, S/O bolt & nut, and various kinds of PEM, STUD, and PIN. |
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| SPEC | PEM PRESS 615 | PEM PRESS 630 | |
| Driving Type | Z Axis Hydraulic Pressure Driving Type | Z Axis Hydraulic Pressure Driving Type | |
| Arm Depth | 615mm | 630mm | |
| Max Load | 3000KG | 3000KG |
Photo/Equipment Name
PEM PRESS 615(Jangsung Industrial Machinery)
PEM PRESS 630(Jangsung Industrial Machinery)
| Principle of processing | After G code is written with the computer program CAM, the tool installed in MCT is used for processing. The equipment makes possible computer-based automatic control. |
| What is MCT? | It is a MCT(machining center) complex NC(numerical control) machine tool. Equipped with automatic switch device of tools or automatic selection function, the NC machine tool makes possible various kinds of processing and multi-surface processing, including milling cutting, drilling, and tapping. |
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| SPEC | MCT (machining center) | |
| Driving Type | X, Y, and Z Axes 2D/3D Processing Type | |
| stroke | 762 X 406 X 508 |
Photo/Equipment Name
| Principle of processing | Based on the 2D drawing of computer program, the holder blade installed in cutting plotter is used for processing. The equipment makes possible computer-based automatic control. |
| What is Cutting Plotter? | It is a digital control servo motor machine to cut various kinds of flat sheets with the use of 2D program. |
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| SPEC | Cutting Plotter | |
| Driving Type | X and Y Axes 2D Processing Type | |
| stroke | 1740 X 920 |
Photo/Equipment Name
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